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Thread: Starter Solenoid/Relay - Battery Terminal Extension

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    Out Drivin' Gumball's Avatar
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    Starter Solenoid/Relay - Battery Terminal Extension

    UPDATED - 7/1/16.... Just another TTT for an old how-to thread wherein I was schooled on galvanic corrosion.

    Original post follows.....

    I needed more room than the stud allows on the battery terminal of my starter relay/solenoid, so I decided to add a coupler and a bolt - that way I could put a few of the wires on the stud side and the remainder under the bolt. But, the only couplers I could find commercially were made of steel - not very good for conductivity. So, I made my own using some 1/2" copper hex stock from McMaster-Carr and an aluminum bolt. A few minutes on the lathe and the hex bar was drilled out and tapped. I'll finish it off with a little heat-shrink over it once it's installed for good just to give the electrified surface a little protection. Overall, it will make for a cleaner installation of the various wires I have going to and from that terminal.

    Although I could have accomplished the same thing with a bus bar located nearby or under the dash, I thought this was a simple and functional solution.

    Last edited by Gumball; 07-01-2016 at 10:25 AM.
    Later,
    Chris

    "There are no more monsters to fear, and so, we have to build our own."
    Mk3.1 #7074

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