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Thread: Critique my body

  1. #1
    Senior Member metros's Avatar
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    Critique my body

    I need some help and critique in my body fitting. Here's where I've gotten the rear of the body (side sails, engine cover, trunk cover, rear bumper).

    I've found that you need to twist/pull up on the panels a lot more than first anticipated. With tape holding this position I have gotten the body gaps a lot better.

    First question: Where is the instructions measuring from when they recommend 5/8" side sail placement? I know they're comparing to the firewall distance, but on the fiberglass side are they measuring from the edge of the panel (which isn't perfectly straight) or the actual side sail?

    Here I've got the best gaps that I've been able to work out and it seems like the side sails are positioned a lot more forward than they should be.



    Painters tape used to hold the twist in the panel.








    It seems my biggest trouble spot is the rear driver corner between side sail and bumper topside corner. The trunk lid has a huge gap there but not on passenger side.

    My fitment around the roll bar is tight but good with trimming maybe 1/4".

    Leaving my car out in the sun seemed to make it a bit easier to manipulate the fenders. Now I'm wondering if I remove the tape will it maintain the better fitment positioning or return to where I started.

    Any critiques or suggestions are welcome.

  2. #2
    Senior Member metros's Avatar
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    BTW, the above pictures I have 2 painters sticks creating a bow in the rear trunk cover and 4 painters sticks bracing the center of the engine cover upwards.

  3. #3
    Moonlight Performance
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    It looks good. Manual says 5/8" on the page where it talks about mounting the side sails. Its 5/8 from the bottom part of the sail, right where it meets the flat return (red line in image below). It looks like you have about 5/8" there so looks good.

    sidesail.png

    Your deck lid gap is great. Mine is much bigger. One thing you might consider is sliding the door skins on so you can see how the engine cover meets them. To make that particular gap right, i had to really move the engine cover forward, and in doing so, made the bigger gap at the trunk. Others have had trunk gap issues to so I have accepted that I will need to fill the gap with a structural filler.
    Last edited by Hindsight; 04-17-2016 at 07:27 AM.

  4. #4
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    That's nothing I would be jumping for joy with those gaps.

  5. #5
    Senior Member metros's Avatar
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    Thanks for the feedback. I'll get the doors started today to see how that adds to the mix.

    I've still got the tape keeping everything twisted as pictured. If I leave the tape on for the week, is it realistic to cross my fingers that the body retains the position?

  6. #6
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    wallace18's Avatar
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    Over all pretty darn good IMO. You may want to tweak the rear trunk to back bumper gap some and then trim the rear engine covers so they lay more level with the side panels. It is not an easy thing to do but, you are making great progress IMO. Make sure you put all the panels and doors on the car before tweaking.

  7. #7
    Moonlight Performance
    Hindsight's Avatar
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    Quote Originally Posted by metros View Post
    If I leave the tape on for the week, is it realistic to cross my fingers that the body retains the position?
    Others with more experience may chime in, but based on the amount of tension I had to put in the sails to get good gaps with the rear covers, I would say no. I'm actually quite surprised the tape alone is holding the gap now. I had to lift HARD on mine, and had to clamp it to the perch to get it to stay. I didn't try tape though... but guessed it wouldn't stay. I've already drilled a hole in the sails and bolted them to the perch on mine.

  8. #8
    Senior Member metros's Avatar
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    Thanks for the feedback. I was a bit frustrated with it, but hearing that it's not too far off compared to other builders is re-assuring. This is my first go at any type of body fitment/work so my expectations are bigger than the bag of tricks from previous experience.

    Hindsight - how long have you had yours bolted in place? If unbolted does it retain or spring back to original? I'm semi concerned about fiberglass cracking if it constantly has this much tension on it. But again, my body work experience is extremely limited.

  9. #9
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    I believe the perches are too high. I cut the 1/8" perch plates off, so the side panels could drop 1/8", they moved inwards that far and still resting hevily on the perch. Im putting a four inch long plate on that area to get two bolts in the side panel. I might possibly drop it even a little lower to reduce the stress on the side panel, if I pull them together with force.
    My theory on the body... Make it fit and not rub on anything, then make it look good..

  10. #10
    Moonlight Performance
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    Sorry Metros... missed your question. My side sails didnt retain the shape after being bolted to the perches, but i didnt leave it to sit in the sun and that could have helped. I did bend the ends of the perches down a bit to ensure there were no pressure points.

  11. #11
    Senior Member RM1SepEx's Avatar
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    It might stay in place if its hot, in the sun, for a few weeks. I had to cut and bend both the rear fender perches for the side sails and the front ones in the radiator area.

    Your fit is pretty darn good to hold that with tape, that's how I did mine and since its usually colder I used weights (full gallon jugs, concrete filled kart tires)

    I think the longer the panels are sitting when you build, in almost any orientation, the more they will need to be "adjusted" they are not very stiff
    Dan

    818S #17 Picked up 8/1/13 First start 11/1/13 Go Kart 3/28/14

  12. #12
    Senior Member metros's Avatar
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    I'll get some updated pictures this weekend. I have taken off a lot of the tape and further refined the gaps a bit more. Places where it was really tight I've wedged in 1/8" paint sticks to put some more bow into the panels and maintain a 1/8" gap along the entire panel length.

    I've probably had these panels twisted/taped and been re-adjusting them for around the last month. Last weekend when I added the paint sticks to gaps that were too tight I had to remove the tape in order to make this adjustment. When removing sections of tape at a time (driver side bumper/trunk corner, passenger side bumper/trunk corner) I found that they retained the placement that the tape was holding. I can't say for sure that that position will be maintained if I untape everything or remove the panel and re-install - but I'm hopeful that they'll remain close. I'm still working on the front fenders and hood so I don't have any panels permanently installed with the quick latches yet. I can say that I'm very happy with the door fitment after spending a weekend working on them specifically.

  13. #13
    Senior Member Bob_n_Cincy's Avatar
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    Metros,
    My bumper was probably 1/4" to 3/8" to narrow for my hood.
    I supported the bumper in the middle bottom front. Then let the sides droop down. This widen the bumper opening for the hood.
    See pictures.





    I have not trimmed my hood returns yet. (because racecar)

    Bob
    Attached Images Attached Images
    Last edited by Bob_n_Cincy; 05-06-2016 at 11:36 AM.
    818S #22 Candy Blue Frame, Front Gas Tank, 2.5L Turbo, Rear radiator, Shortened Transmission, Wookiee Compatible, Console mounted MR2 Shifter, Custom ECU panel, AWIC soon
    My Son Michael's Turbo ICE Build X22 http://thefactoryfiveforum.com/showt...rts-818S-Build
    My Electric Supercar Build X21 (on hold until winter) http://thefactoryfiveforum.com/showt...e-Build-Thread

  14. #14
    Senior Member metros's Avatar
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    Thanks for the tips. I've got the new nose pieces so I'm facing some different challenges. I've found the 'bumper' insert between the 2 fenders doesn't have the necessary curve to match the fenders nicely. I have it clamped in place and have some pressure applied to work towards getting the right curve. I have found it difficult to get the back of the hood/fender gaps shrunken down while the front most portion of the hood is too wide. This past week I wedged some paint sticks in the front to bow the hood upward a bit. Hoping I can tweak it a little more this weekend to get it shaped more to my liking.

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