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Thread: Headlight buckets in metal

  1. #1
    Member
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    Dec 2014
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    Headlight buckets in metal

    Just about every 300 miles I have to disassemble my head lights an re bend the little tabs that hold the light to the ring. On many British cars that I have owned they had a surface mount metal bucket with molded notches for the headlight to index into. This plastic one with the thin clips just does not work.

  2. #2
    Carl carlewms's Avatar
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    May 2012
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    Durk,

    There is a mod some have done that has strengthened the little metal tabs on this and the other forum. Some have strengthened the weaker tabs with additional aluminum while others have replaced them all together.

    I chose to make some larger tabs notched to accept the older thinner tabs to match the indexing ... I will post some photos shortly.

    Here is a thread on the subject where MPTech and others showed a solution ... it is a relatively quick fix.

    http://thefactoryfiveforum.com/showt...adlights+loose

    Carl
    Mk 4 Roadster
    October 25, 2012 - Kit Arrives
    April 8, 2013 - Build Starts
    August 23, 2015 - Rolling Chassis/Engine & Transmission Installed
    March 26, 2016 - Go Cart

  3. #3
    Carl carlewms's Avatar
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    Durk,

    Here are the photos of the method I used ... I think any of the suggestions will work.

    This photo shows the one mounted with one on the left showing the rubber I put underside to avoid putting silicone to between the light and the ring.



    The notch keeps it indexed and the rubber keeps it from slipping around.



    Here is the backside showing all three ...



    For the final version I probably will use a small bolt and nut vice the sheetmetal screw to make sure that it won't vibrate off. I also will probably trim off some of the new tab outside of the ring.

    HTH,

    Carl
    Mk 4 Roadster
    October 25, 2012 - Kit Arrives
    April 8, 2013 - Build Starts
    August 23, 2015 - Rolling Chassis/Engine & Transmission Installed
    March 26, 2016 - Go Cart

  4. #4
    Member aspbite's Avatar
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    Mar 2011
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    I bought lucas metal headlight buckets and trim rings . They mount and adjust like the 60's type units.
    Mark IV, Boss 351c, Toploader, Levy 5 link

  5. #5

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    Norton, MA USA earth
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    A 1 inch bead of silicone in three spots will fix it.
    Mike

  6. #6
    Senior Member
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    I'm with Mike!!! Works great!
    FFR 5136 Started as a donor...donor guages, engine, trans,etc. Now...TFS street intake,stage 1 cam, GT40p's,24# injectors and 80mm MAF,70mm TB,Z-spec t-5, and PSE Halibrand wrapped with Nitto 555 G2’s. My ever evolving dream car!!

  7. #7
    Member aspbite's Avatar
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    Mark IV, Boss 351c, Toploader, Levy 5 link

  8. #8

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    Silicone gets my vote. ..da Bat

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