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Thread: Exhaust Cut Outs

  1. #1
    Senior Member jwebb's Avatar
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    Exhaust Cut Outs

    Due to delays associated with our engine delivery we're trying to get some body work done prior to engine installation. How accurate have the factory cut outs for side exhaust been? Trimming necessary? If so, to what extent?
    MK4 #9121 - Complete kit - Stroked 351, T5x, 3.55 Rear End, 3-Link - Pickup 6/17/17, 1st start 12/2/17, Go-Kart 12/9/17, Road Worthy 4/27/18

  2. #2

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    They are for J-pipes....so if that's what you are using they are close. If you are going 4 into 4's just leave them alone for now....typically , with 4X4's the pass side will need to be moved up 3/4 inch while the driver goes up 2.5 in. Driver side sticks out further so you need to clear for the collector bolts. ..da bat

  3. #3
    Senior Member jwebb's Avatar
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    Quote Originally Posted by j.miller View Post
    They are for J-pipes....so if that's what you are using they are close. If you are going 4 into 4's just leave them alone for now....typically , with 4X4's the pass side will need to be moved up 3/4 inch while the driver goes up 2.5 in. Driver side sticks out further so you need to clear for the collector bolts. ..da bat
    da bat,
    Does the engine make a difference in cut out difference? Running a 69 351W with headers to the side pipes...
    MK4 #9121 - Complete kit - Stroked 351, T5x, 3.55 Rear End, 3-Link - Pickup 6/17/17, 1st start 12/2/17, Go-Kart 12/9/17, Road Worthy 4/27/18

  4. #4
    Senior Member edwardb's Avatar
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    Everything makes a difference with the body cutouts. Engine, heads, headers, motor mounts, how the engine is sitting in the motor mounts, how the body is aligned/mounted, etc. Really, don't think about trying to adjust the cutouts until you have both the engine and the body mounted.
    Build 1: Mk3 Roadster #5125. Sold 11/08/2014. Build 2: Mk4 Roadster #7750. Sold 04/10/2017. Build Thread
    Build 3: Mk4 Roadster 20th Anniversary #8674. Sold 09/07/2020. Build Thread and Video. Build 4: Gen 3 Type 65 Coupe #59. Gen 3 Coyote. Legal 03/04/2020. Build Thread and Video
    Build 5: 35 Hot Rod Truck #138. LS3 and 4L65E auto. Rcvd 01/05/2021. Legal 04/20/2023. Build Thread. Sold 11/9/2023.

  5. #5
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    X2 on sir edwardb’s comment. It’s impossible to get an accurate hole made without the motor in and headers on. Then you can try to install the pipes and trim the body where needed. Enjoy the process.
    JRL16
    Mk4 delivered 4/28/16. First start 10/15/16. First gocart 11/10/16. Engine Factory 427W. 750 carb. Tremec TKO600. 2015 IRS. Power steering. Whitby power brakes. Wilwood brakes. 18" wheels. Falken tires. Sway bars front and rear. Forte hydraulic clutch and mechanical throttle linkage. Scott's Hot Rods triple reservoir. Ceramic coated headers. Gas’n sidepipes. Heated seats. Herb Fraser walnut door panels. Wipers. Console.

  6. #6

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    A little bit of difference at the motor makes a lot a bit of difference at the body....a lot!

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