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Thread: #8938 - Jacob's Build

  1. #81
    DavidW's Avatar
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    Looks great, definitely do all fitting prior to paint. I wasn't confident at the time and regret not going through the process, I left it up to the painter and they did all the fitting and body work.

    Back to your post from July last year, did you end up putting the Fitech O2 sensor in the header, if you could post a pick please do. How do you like the system? I'm thinking about switching over to EFI maybe next year and am looking at MSD and Fitech.

  2. #82
    Senior Member broku518's Avatar
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    Quote Originally Posted by Jacob View Post
    Progress is slow but Iím attempting to mount everything I can think of prior to disassembling for paint. Putting off mounting the windshield for last.
    Attachment 83019
    Attachment 83020
    Hi Jacob,

    I think the windshield should go in prior adjusting the door. It can affect the door overall fitment. I am fitting the body as well now.

    Broku518
    Life is short, so start living it.
    Build thread: http://thefactoryfiveforum.com/showt...-in-the-garage!
    delivery date: 10/31/2017, first start 2/24/2018, title and registration passed 6/22/2018

  3. #83
    Jacob's Avatar
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    Quote Originally Posted by DavidW View Post
    Looks great, definitely do all fitting prior to paint. I wasn't confident at the time and regret not going through the process, I left it up to the painter and they did all the fitting and body work.

    Back to your post from July last year, did you end up putting the Fitech O2 sensor in the header, if you could post a pick please do. How do you like the system? I'm thinking about switching over to EFI maybe next year and am looking at MSD and Fitech.
    If you look real close on my #56 post on the left you can see where the sensor is on the header. I can get you a better pic. I put the O2 sensor on the header per Gordon Levy,s recommendation. My experience so far with Fitech has been limited to go carts around the neighborhood and infrequent starts, but so far it starts and runs! Based on what I read , some fine tuning / adjustments will be needed after 3-400 Miles.
    Last edited by Jacob; 04-04-2018 at 08:29 PM.
    MK IV complete Kit - 1st time builder started Sept 2016
    Levy 306
    T5
    2015 Mustang IRS
    Power steering - Levy setup, Breeze roll bars, Thompson trunk box
    fuel injection, powder coating, sway bars, heater, wipers, 17 in wheels

  4. #84
    Jacob's Avatar
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    Quote Originally Posted by broku518 View Post
    Hi Jacob,

    I think the windshield should go in prior adjusting the door. It can affect the door overall fitment. I am fitting the body as well now.

    Broku518
    Yes I’ve heard that too, and also read where the body should not touch either of the posts? So many horror stories on the windshield, makes me reluctant to touch it...even though I know it’s got to be dealt with!
    MK IV complete Kit - 1st time builder started Sept 2016
    Levy 306
    T5
    2015 Mustang IRS
    Power steering - Levy setup, Breeze roll bars, Thompson trunk box
    fuel injection, powder coating, sway bars, heater, wipers, 17 in wheels

  5. #85
    Senior Member broku518's Avatar
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    Quote Originally Posted by Jacob View Post
    Yes I’ve heard that too, and also read where the body should not touch either of the posts? So many horror stories on the windshield, makes me reluctant to touch it...even though I know it’s got to be dealt with!
    That is correct, no touching. Plus, you may need some shims for brackets and frames. They may not lined up, you certainly don't want to create any pressure point there.

    My least favorite part, it requires two people and you don't know if you have a problem until it cracks
    Life is short, so start living it.
    Build thread: http://thefactoryfiveforum.com/showt...-in-the-garage!
    delivery date: 10/31/2017, first start 2/24/2018, title and registration passed 6/22/2018

  6. #86
    Jacob's Avatar
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    I have an assortment of shims and plan on following Edwardb’s method of tapping with 1/2” thread and shimming...plus not letting the body contact the posts...after that?
    MK IV complete Kit - 1st time builder started Sept 2016
    Levy 306
    T5
    2015 Mustang IRS
    Power steering - Levy setup, Breeze roll bars, Thompson trunk box
    fuel injection, powder coating, sway bars, heater, wipers, 17 in wheels

  7. #87
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    Nice work Jacob. The vinyl you chose looks great.

  8. #88
    Senior Member broku518's Avatar
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    Quote Originally Posted by Jacob View Post
    I have an assortment of shims and plan on following Edwardb’s method of tapping with 1/2” thread and shimming...plus not letting the body contact the posts...after that?
    You should be good to go. You may need to keep in mind the angle/distance, if you plan on doing a soft top. I recall something like 27" measured from front top of the windshield screw to end of the door panel. Either ways, it would be a good practice.
    There are some well documented treads with pictures, https://thefactoryfiveforum.com/show...ghlight=gumbal
    Last edited by broku518; 04-05-2018 at 01:34 PM.
    Life is short, so start living it.
    Build thread: http://thefactoryfiveforum.com/showt...-in-the-garage!
    delivery date: 10/31/2017, first start 2/24/2018, title and registration passed 6/22/2018

  9. #89
    Jacob's Avatar
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    1F88F99B-878B-4C59-AC4D-8A626F7A6373.jpeg

    Since I installed the IRS by myself, figured I’d go ahead and mount the windshield. Passenger side required more shims than the driver side? Normal? Anyway everything has been assembled and taken off. Installed the mini bear claw latches and now starting to level up the areas around the doors.
    MK IV complete Kit - 1st time builder started Sept 2016
    Levy 306
    T5
    2015 Mustang IRS
    Power steering - Levy setup, Breeze roll bars, Thompson trunk box
    fuel injection, powder coating, sway bars, heater, wipers, 17 in wheels

  10. #90
    Jacob's Avatar
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    Still sanding and sanding....
    MK IV complete Kit - 1st time builder started Sept 2016
    Levy 306
    T5
    2015 Mustang IRS
    Power steering - Levy setup, Breeze roll bars, Thompson trunk box
    fuel injection, powder coating, sway bars, heater, wipers, 17 in wheels

  11. #91
    Senior Member Yama-Bro's Avatar
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    Are you going to paint it yourself? (Sorry, if you've already posted the answer)
    Started dreaming of a Cobra around 1987
    Purchased Complete Kit 6/9/2017, Delivered 9/4/2017, Rolling Chassis 3/30/2018
    Click here for my build thread
    Serial #9158
    Design Engineer at BluePrint Engines

  12. #92
    Jacob's Avatar
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    Quote Originally Posted by Yama-Bro View Post
    Are you going to paint it yourself? (Sorry, if you've already posted the answer)
    Yep...I’ve painted a few cars, but I’m real slow and deliberate. Always solid colors so I’m waffling between silver and white as primary colors? Besides if I paid the $$$ and got a scratch or chip I’d be sick!
    MK IV complete Kit - 1st time builder started Sept 2016
    Levy 306
    T5
    2015 Mustang IRS
    Power steering - Levy setup, Breeze roll bars, Thompson trunk box
    fuel injection, powder coating, sway bars, heater, wipers, 17 in wheels

  13. #93
    Jacob's Avatar
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    95B291F8-55EF-4B7D-9A18-0FA61BE83514.jpeg

    56B170FD-6483-4200-A2C9-66685FAEC87D.jpeg

    Almost have both doors where I’m comfortable with their fit. Probably how I fit the panels beneath both doors, but I’m not liking how much filler I’ve had to use to get the right levels between the door panels and the front and rear posts. Tried to follow the instructions where the pass side is pushed in and the driver side in at the post and out at the rear? Shooting for 3/16” for the gaps.
    MK IV complete Kit - 1st time builder started Sept 2016
    Levy 306
    T5
    2015 Mustang IRS
    Power steering - Levy setup, Breeze roll bars, Thompson trunk box
    fuel injection, powder coating, sway bars, heater, wipers, 17 in wheels

  14. #94
    Jacob's Avatar
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    This is my attempt to get the “curl” out of the rear corners of the hood....

    7E44F96F-7922-4D8C-AD46-F36E71A39ABF.jpeg7E44F96F-7922-4D8C-AD46-F36E71A39ABF.jpeg
    MK IV complete Kit - 1st time builder started Sept 2016
    Levy 306
    T5
    2015 Mustang IRS
    Power steering - Levy setup, Breeze roll bars, Thompson trunk box
    fuel injection, powder coating, sway bars, heater, wipers, 17 in wheels

  15. #95
    Jacob's Avatar
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    FA870B30-F08A-470A-B2C2-9EA33C22D749.jpeg
    [ATTACH]85522[/ATTACH
    CF8860D2-66DE-464D-B0EC-E3708273E884.jpeg

    Got the door gaps, trunk gaps and hood gaps set. Hood scoop and hood cutout set. Plan to take the body off and get ready to start the primer filler stage (slick sand). Arrived at a center line. Had to apply pressure and heat to push down the curl on the ends of the hood. Quite a bit of work to this point! The pressure and heat so work!
    Attached Images Attached Images
    MK IV complete Kit - 1st time builder started Sept 2016
    Levy 306
    T5
    2015 Mustang IRS
    Power steering - Levy setup, Breeze roll bars, Thompson trunk box
    fuel injection, powder coating, sway bars, heater, wipers, 17 in wheels

  16. #96
    Jacob's Avatar
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    Took the body off after all the gaps have been set to 3/16”. Also after windshield set, side pipes, headlights,tail lights, hood scoop, basically all holes drilled so that I won’t be messing with a freshly painted body. Will spray slick sand next week.
    A7BEF7B0-02B7-4CD6-8ABF-7998F122E6D7.jpeg
    MK IV complete Kit - 1st time builder started Sept 2016
    Levy 306
    T5
    2015 Mustang IRS
    Power steering - Levy setup, Breeze roll bars, Thompson trunk box
    fuel injection, powder coating, sway bars, heater, wipers, 17 in wheels

  17. #97
    Jacob's Avatar
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    BDA37DDD-FB77-4431-949D-70E5C02BBF62.jpeg

    Started applying slick sand today. Trying for three coats on all panels. Hope to spray the body tomorrow!
    MK IV complete Kit - 1st time builder started Sept 2016
    Levy 306
    T5
    2015 Mustang IRS
    Power steering - Levy setup, Breeze roll bars, Thompson trunk box
    fuel injection, powder coating, sway bars, heater, wipers, 17 in wheels

  18. #98
    Jacob's Avatar
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    2 Gallons of Slick Sand on

    Didn’t have any issues getting the slick sand on, once I got a gun with a bigger nozzle (2.0). Think another gallon may be needed after block sanding? Sanded a small spot and it impressed me with how smooth the surface was!
    https://thefactoryfiveforum.com/albu...chmentid=86715
    https://thefactoryfiveforum.com/albu...chmentid=86716
    MK IV complete Kit - 1st time builder started Sept 2016
    Levy 306
    T5
    2015 Mustang IRS
    Power steering - Levy setup, Breeze roll bars, Thompson trunk box
    fuel injection, powder coating, sway bars, heater, wipers, 17 in wheels

  19. #99
    Jacob's Avatar
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    Currently sanding the slick sand with 150 grit. Plan to spray with one more gallon of reduced slick sand and use 240 grit prior to primer coats. None of this is done very quickly (obvious that painting is a long labor intensive process)!

    AD35F3F3-22CC-4892-991B-1ECACAF9DF18.jpeg
    Last edited by Jacob; 06-24-2018 at 09:24 PM.
    MK IV complete Kit - 1st time builder started Sept 2016
    Levy 306
    T5
    2015 Mustang IRS
    Power steering - Levy setup, Breeze roll bars, Thompson trunk box
    fuel injection, powder coating, sway bars, heater, wipers, 17 in wheels

  20. #100
    Jacob's Avatar
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    0CFFD59F-9FBD-4261-A80F-E116E8AB8865.jpeg

    54F07258-B0FB-4FCB-AB1E-876E554B7555.jpeg
    After 3rd gallon of slick sand (overkill I’m sure),sanded with 220 grit. This dry guide coat stuff is great, should anybody be curious?
    Last edited by Jacob; 07-10-2018 at 08:32 PM.
    MK IV complete Kit - 1st time builder started Sept 2016
    Levy 306
    T5
    2015 Mustang IRS
    Power steering - Levy setup, Breeze roll bars, Thompson trunk box
    fuel injection, powder coating, sway bars, heater, wipers, 17 in wheels

  21. #101
    Jacob's Avatar
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    3191A5C2-082F-4A1E-B441-BBB5B8011855.jpeg

    94EB6A95-D2A9-44B4-9D0A-D65C3884F31C.jpeg

    The warm weather and other obligations have slowed me a bit. The 2K primer has been sprayed and now I’ll sand this to 400, then 500 before paint. Color not yet decided?
    MK IV complete Kit - 1st time builder started Sept 2016
    Levy 306
    T5
    2015 Mustang IRS
    Power steering - Levy setup, Breeze roll bars, Thompson trunk box
    fuel injection, powder coating, sway bars, heater, wipers, 17 in wheels

  22. #102
    Jacob's Avatar
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    In the last stage of sanding before paint, wet sanding with 600 using a dry guide coat. This is good stuff. Seems like it amplifies the orange peel from the primer, but the surface is smooth as a baby’s butt. Just gently sand until all the low black areas disappear. Doors,trunk,hood and scoop done. Just lack sanding the body.
    2C6C1990-B8D1-4173-8AF3-96E0704241D8.jpeg
    7F3F5B87-2F4D-45BF-AA05-65FB2D3097A2.jpeg
    1358AB54-2FCC-4900-8571-F46E37C224C8.jpeg
    B0C5ED77-7A88-420F-A756-615A8C351DEB.jpeg
    Last edited by Jacob; 08-19-2018 at 06:35 PM.
    MK IV complete Kit - 1st time builder started Sept 2016
    Levy 306
    T5
    2015 Mustang IRS
    Power steering - Levy setup, Breeze roll bars, Thompson trunk box
    fuel injection, powder coating, sway bars, heater, wipers, 17 in wheels

  23. #103
    Jacob's Avatar
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    Done with sanding prior to paint, block sanded 2x with 600, used guide coat powder. Plan from here is wait a few weeks for less humidity and cooler temps, then paint. Obviously haven’t worked on the body everyday but as a point of reference, body work started Dec 2017, with a bit of overkill stopped sanding yesterday!

    41B7C842-96AA-4671-A83F-9ADB3FB632A5.jpeg

    B5F640AD-30B1-4F2E-AD46-A9217A4C0597.jpeg
    Last edited by Jacob; 09-13-2018 at 03:33 PM.
    MK IV complete Kit - 1st time builder started Sept 2016
    Levy 306
    T5
    2015 Mustang IRS
    Power steering - Levy setup, Breeze roll bars, Thompson trunk box
    fuel injection, powder coating, sway bars, heater, wipers, 17 in wheels

  24. #104
    Jacob's Avatar
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    Started paint today. Painting doors, hood, trunk and scoop. Wimbledon white with Ford Lightning blue stripes. Pecking order puts the body in the garage while these parts are being painted.

    5F284A41-26A3-44A3-815A-09D8AA8B4E3C.jpeg

    B4D2FC5F-A9F6-4F5E-924B-10A01CC62B1D.jpeg
    MK IV complete Kit - 1st time builder started Sept 2016
    Levy 306
    T5
    2015 Mustang IRS
    Power steering - Levy setup, Breeze roll bars, Thompson trunk box
    fuel injection, powder coating, sway bars, heater, wipers, 17 in wheels

  25. #105
    Jacob's Avatar
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    Making progress, got the stripes sprayed and masked off, will spray white tomorrow

    44B2821B-360C-4784-97A2-835CC1EE611F.jpeg
    7D2E621D-635F-43DB-998D-8D5C0DEDD027.jpeg
    BADC5138-5853-4E4D-90FB-E1A2C43F95FB.jpeg
    MK IV complete Kit - 1st time builder started Sept 2016
    Levy 306
    T5
    2015 Mustang IRS
    Power steering - Levy setup, Breeze roll bars, Thompson trunk box
    fuel injection, powder coating, sway bars, heater, wipers, 17 in wheels

  26. #106
    Jacob's Avatar
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    Happy with the stripes , unhappy with the orange peel in the clear (my fault for not better setting up the gun). Plan to let the clear cure for a few days and try to sand off most of the orange peel. No reason to pile up more clear so I stopped after the first coat. The horizontal panels are good?

    E0C5C7F7-F3F3-4762-BD6F-5D3823A24FF1.jpeg
    1CDAAB81-D2E1-4C31-8E3E-47D297562E75.jpeg
    MK IV complete Kit - 1st time builder started Sept 2016
    Levy 306
    T5
    2015 Mustang IRS
    Power steering - Levy setup, Breeze roll bars, Thompson trunk box
    fuel injection, powder coating, sway bars, heater, wipers, 17 in wheels

  27. #107
    Jacob's Avatar
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    F8F2182E-D3E1-4922-93A8-70E6648D8B33.jpeg

    Feeling better after sanding to 3000 and polishing with rubbing compound, should be better after hitting with polishing compound! Sanding took out the orange peel, so for a shade tree painter I’m happy!
    MK IV complete Kit - 1st time builder started Sept 2016
    Levy 306
    T5
    2015 Mustang IRS
    Power steering - Levy setup, Breeze roll bars, Thompson trunk box
    fuel injection, powder coating, sway bars, heater, wipers, 17 in wheels

  28. #108
    Boydster's Avatar
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    Thats looking nice!!
    ---Boyd---
    MkIV #9042 build thread
    www.boss427.us
    Plan: 427W-X, TKO600, Moser 3.55 rear.
    Delivered Feb 2017, first start Oct 22, 2017, first go-cart Mar 26, 2018

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  30. #109
    Jacob's Avatar
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    Cutting and buffing continue, feeling pretty good, but it’s a slow process

    BBAD822B-1CE6-4D9D-BAAE-037FFD3639D6.jpeg
    MK IV complete Kit - 1st time builder started Sept 2016
    Levy 306
    T5
    2015 Mustang IRS
    Power steering - Levy setup, Breeze roll bars, Thompson trunk box
    fuel injection, powder coating, sway bars, heater, wipers, 17 in wheels

  31. #110
    Jacob's Avatar
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    Sorta feel like I’m over hump now that the body and hood are buffed and polished!
    2621939A-C6E6-4968-9680-9C0A73FED660.jpeg

    ADBAA799-BA98-4AC5-BAE6-F1271BDE453E.jpeg
    MK IV complete Kit - 1st time builder started Sept 2016
    Levy 306
    T5
    2015 Mustang IRS
    Power steering - Levy setup, Breeze roll bars, Thompson trunk box
    fuel injection, powder coating, sway bars, heater, wipers, 17 in wheels

  32. #111
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    Nice, Jacob! looks great!

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  34. #112
    BadAsp427's Avatar
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    Really looks nice... great work... When are you going to build the large paint shop out in the back yard and taking orders?

    Mk4 20th Anniversary #8690 ( #8 of 20 ) Purchased 8/18/18----Build Started 8/19/18
    First Start 11-1-18
    ---- First GoCart 11-7-18
    BluePrint Engines 347ci / TKO600
    Carb / Heater / Heated Seats / Cruise Control / Drop Trunk & Battery

    Build Thread Click Here Gel Coat Driver 1/12/19 - Hit 1000 Miles 3-23-19

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  36. #113
    wareaglescott's Avatar
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    Looks great. Nice work
    MK4 #8900 - complete kit - Coyote, TKO600, IRS - Delivered 6/28/16 First Start 10/6/16 Go cart - 10/16/16 Build completed - 4/26/17 - 302 days to build my 302 CI Coyote Cobra - Registered and street legal 5/17/17
    Build Thread http://thefactoryfiveforum.com/showt...e-build-thread
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  38. #114
    Jacob's Avatar
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    Quote Originally Posted by BadAsp427 View Post
    Really looks nice... great work... When are you going to build the large paint shop out in the back yard and taking orders?
    Thanks all but....How ‘bout never! At 65...last paint job for me! But I think I said that the last time?
    MK IV complete Kit - 1st time builder started Sept 2016
    Levy 306
    T5
    2015 Mustang IRS
    Power steering - Levy setup, Breeze roll bars, Thompson trunk box
    fuel injection, powder coating, sway bars, heater, wipers, 17 in wheels

  39. #115
    Member MechanicalKnowledgeNone's Avatar
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    Looks great!

  40. #116
    Jacob's Avatar
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    Moving day today! One year and about 10 days todo all the body work and painting! I only have room in my garage for either the body or the chassis, so while I’ve been doing the body work the chassis has been sitting idle. Mention this because I have the Fitech FI system and constantly hear the complaints...well it has sat for 12months...hit it with 2 prime shots and started immediately! Now I can install carpet and other interior stuff.


    CDF48D17-42FC-44DA-B0F9-62456A06BE6A.jpgA709E389-7F6D-4039-ADBA-4D5E41998A4A.jpg
    DEC9B0C1-639B-40D1-BA10-907468841E80.jpg
    MK IV complete Kit - 1st time builder started Sept 2016
    Levy 306
    T5
    2015 Mustang IRS
    Power steering - Levy setup, Breeze roll bars, Thompson trunk box
    fuel injection, powder coating, sway bars, heater, wipers, 17 in wheels

  41. #117
    Jacob's Avatar
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    FE74EFBD-778F-4236-B5B8-49F365B8A3FB.jpeg
    1A8492EE-2EA5-461D-9100-D304DDA47FB4.jpeg
    Progress has been slow, mainly weather related (too cold for good contact cement to work), got the cockpit carpet in, installed the breeze seat plates, seats, seat belts, seat heaters. Body on is a week or two?
    Last edited by Jacob; 01-25-2019 at 05:55 PM.
    MK IV complete Kit - 1st time builder started Sept 2016
    Levy 306
    T5
    2015 Mustang IRS
    Power steering - Levy setup, Breeze roll bars, Thompson trunk box
    fuel injection, powder coating, sway bars, heater, wipers, 17 in wheels

  42. #118
    Jacob's Avatar
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    F0D33A88-4C22-4807-A78F-0D1433D911B5.jpeg
    7620C245-EE5B-4120-ADB2-B4EF448050E5.jpeg
    82B9DA18-75F4-46E8-899F-480D7107D5F9.jpeg

    Just about to finish the trunk. Trying to get all the things prior to putting the body on...hoping for the last time!
    MK IV complete Kit - 1st time builder started Sept 2016
    Levy 306
    T5
    2015 Mustang IRS
    Power steering - Levy setup, Breeze roll bars, Thompson trunk box
    fuel injection, powder coating, sway bars, heater, wipers, 17 in wheels

  43. #119
    Straversi's Avatar
    Join Date
    Nov 2014
    Location
    Palos Verdes, CA
    Posts
    829
    Post Thanks / Like
    Looking good. You’ll be on the road soon.
    -Steve
    MK IV #8901 - Complete kit, Coyote, TKO-600, IRS. Ordered 5/23/16, Delivered 7/14/16, First Start 8/13/17, First Go-Kart 10/22/17, Registered and Completed 10/18/18. Build Thread: http://thefactoryfiveforum.com/showt...V-Coyote-Build Graduation Thread: https://thefactoryfiveforum.com/show...-Roadster-8901

  44. #120
    Jacob's Avatar
    Join Date
    Jun 2016
    Location
    Rogers, AR
    Posts
    305
    Post Thanks / Like
    Touchdown! Body is on...small issue but had I thought enough to make sure the defrost vent would clear the heater box....not a big deal but I’ll need to fabricate a plenum for the passenger side. Heads up for others! Move the defrost vents closer to the center!
    92896725-0555-4EF3-A834-3F82F1D162E8.jpeg
    MK IV complete Kit - 1st time builder started Sept 2016
    Levy 306
    T5
    2015 Mustang IRS
    Power steering - Levy setup, Breeze roll bars, Thompson trunk box
    fuel injection, powder coating, sway bars, heater, wipers, 17 in wheels

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