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Thread: Windshield Fitting

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  1. #1
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    Well, I couldn't wait till Monday to get back to the windshield. And, while I was at it, I thought I may as well see how the screws for the sun visors fit and whether they bottomed out. I was surprised to discover that the small counter sunk screws do not fit the tiny pre-drilled holes in the window frame. I thought I read someone mentioning this before. Has anyone else found this to be the case? I removed the frame from the glass with the plan of sanding down any screws that bottomed out. Thanks for the suggestion Chris.
    Mk4 Roadster 20th Anniversary #8658. 04 of 20. 3.31 IRS.
    Forte 427 Dart, TKO 600, Quick Fuel 780 carb. Delivered 9/2/2015, First start/Go Cart 2/18/2017.
    Road Legal August 31, 2017

  2. #2
    Senior Member edwardb's Avatar
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    Quote Originally Posted by ThickCobra View Post
    Well, I couldn't wait till Monday to get back to the windshield. And, while I was at it, I thought I may as well see how the screws for the sun visors fit and whether they bottomed out. I was surprised to discover that the small counter sunk screws do not fit the tiny pre-drilled holes in the window frame. I thought I read someone mentioning this before. Has anyone else found this to be the case? I removed the frame from the glass with the plan of sanding down any screws that bottomed out. Thanks for the suggestion Chris.
    The last two windshields I did had metric mounting holes. The screws FF provides in the visor kit are 6-32 flat head mounting screws. I've found M3 x 0.5 mm go in perfectly. My local Ace had some M3 x 6mm long SS screws. But I found a better choice at McMaster. 90258A173 are 5mm long and a nicer looking oval head. I adjusted each one to not go any further than just inside the frame. Just a touch on the disk sander for the 5mm long ones.
    Build 1: Mk3 Roadster #5125. Sold 11/08/2014. Build 2: Mk4 Roadster #7750. Sold 04/10/2017. Build Thread
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  3. #3
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    Quote Originally Posted by edwardb View Post
    The last two windshields I did had metric mounting holes. The screws FF provides in the visor kit are 6-32 flat head mounting screws. I've found M3 x 0.5 mm go in perfectly. My local Ace had some M3 x 6mm long SS screws. But I found a better choice at McMaster. 90258A173 are 5mm long and a nicer looking oval head. I adjusted each one to not go any further than just inside the frame. Just a touch on the disk sander for the 5mm long ones.
    This is it. I knew I has seen something on this. Thanks.
    Mk4 Roadster 20th Anniversary #8658. 04 of 20. 3.31 IRS.
    Forte 427 Dart, TKO 600, Quick Fuel 780 carb. Delivered 9/2/2015, First start/Go Cart 2/18/2017.
    Road Legal August 31, 2017

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