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Thread: Fuel Tank Access Panels

  1. #1
    Senior Member lewma's Avatar
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    Fuel Tank Access Panels

    All

    What is everyone using to fasten down the fuel tank access panels in the roadster trunk aluminum ? Don't really want to rivet those down and wondered if there was a good fastener to use so I can remove those panels if needed ?

    thanks!
    mark
    Build 1: Mk4 Complete Kit #9312 Ordered 1/27/18, Delivered 3/24/18, CA SB100 Registered 9/11/19 - Gen 2 Coyote TKO600, IRS, Power Steering, Wilwood Brakes, 17" Halibrand.
    Build 2: Gen3 Coupe Complete Kit #309 Ordered 1/25/21, Delivered 6/9/21 - BluePrint GM 427 LS T56, IRS, AC, Power Steering. Album Here

  2. #2

    Steve >> aka: GoDadGo
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    A lot of guys install rivet nuts, myself included, to secure the access panels.

    I've gone overboard and used the #10X24 with a 1/8" button allen head screw for my dash, transmission tunnel top, stereo and all access panels.

    https://www.rivetsonline.com/aluminu...m-rivet-nuts#1

    You can see some of my stupidity (aka: WORK) around 1:47 - 2:10 in the attached video:

    https://youtu.be/IGYtX-3p7xk
    Last edited by GoDadGo; 06-02-2018 at 12:58 PM.

  3. #3
    Mark Eaton's Avatar
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    I used rivnuts
    MK4 #9130 , complete kit, arrived 8/10/2017, Street Legal 2/14/2020.
    DART SHP 347, EFI, TKO600, IRS
    http://thefactoryfiveforum.com/showt...n-Build-Thread

  4. #4
    Senior Member CDXXVII's Avatar
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    Rivet nuts here as well. No need to use anything larger than 6-32. One thing to note is that the fuel pump side is too small if you go with an in tank fuel pump.
    F5R #7841: Anniversary Edition MK4, Ford Racing 427, Edelbrock EFI, Gas-N Pipes, Stainless Headers, TKO600, 3.31 Moser 3-Link, 17" Halibrands

  5. #5
    2bking's Avatar
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    I screwed mine down with the rivnuts as well. However, I don't think it matters whether they are screwed down or riveted. Rivets are easily drilled out if it becomes necessary to remove them. I've had to access my tank twice and both times I had to drop the tank for the needed repairs. The access panels didn't help.
    King
    Roadster #8127, ordered 7/12/13, received 9/11/13
    http://thefactoryfiveforum.com/showt...4-Coyote-Build

  6. #6
    Boydster's Avatar
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    I used the same 10-32 rivnuts I used all over the car for hard-or-impossible-to-access-the-back-side places. I also made a larger access panel over the fuel pump so when the time came, its much easier to swing the wrenches, cap lines and wiggle the pump assembly out.
    ---Boyd---
    MkIV #9042 build thread
    www.boss427.us
    427W, TKO600, Moser 3.55 rear.
    Delivered Feb 2017, Graduated Nov 4, 2019

  7. #7
    Senior Member phileas_fogg's Avatar
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    Same as Boydster: #10-32 rivnuts & larger access panels (I made the hole as big as the F5-provided cover). I used one rivet on the 3/4" diagonal for the fuel pump cover.


    John

    IMG_4468 by jhsitton, on Flickr
    MK IV Roadster #8631
    Ford 302, Holley Terminator EFI, T5z, 3.55 Rear End, IRS, 17” Halibrand Replicas (9” front, 10.5” rear), Nitto 555 G2’s (275/40ZR17 front, 315/35ZR17 rear), Fast Freddie’s Power Steering, F5 Wilwood Brakes, FFMetal’s Firewall Forward, Forte’s Hydraulic Clutch & Throttle Linkage
    https://www.ffcars.com/threads/phile.../#post-4776313

  8. #8
    Senior Member lewma's Avatar
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    Thanks everyone
    Build 1: Mk4 Complete Kit #9312 Ordered 1/27/18, Delivered 3/24/18, CA SB100 Registered 9/11/19 - Gen 2 Coyote TKO600, IRS, Power Steering, Wilwood Brakes, 17" Halibrand.
    Build 2: Gen3 Coupe Complete Kit #309 Ordered 1/25/21, Delivered 6/9/21 - BluePrint GM 427 LS T56, IRS, AC, Power Steering. Album Here

  9. #9
    Senior Member Dave Howard's Avatar
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    As an alternative, dome head self tapping SS screws. The holes are already drilled in the access panels.

  10. #10
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    Rivnuts also, I did make my fuel pump access panel bigger than what FF had. The larger opening will come in handy when I change fuel pumps in the future to accommodate EFI requirements.
    Doug
    FFR 7995
    347 SBF Prestige Mototsports, Moser 8.8 (3.31) 3 Link, TKO 600, Nitto 555s, 17" Halibrands, PS, AC, Heat, Color Redfire Pearl, with Wimbledon White Stripes

  11. #11

    Steve >> aka: GoDadGo
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    If you need to make larger access panels, just go to your local ACE Hardware, Lowes or Home Depot and pick up an aluminum door kick plate.

    You can even pick a different color if you want to "Bling Things Up" a bit.

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