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Thread: Carl's 20th Anniversary #8690 - Graduated... 15,000 miles

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  1. #11
    BadAsp427's Avatar
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    Jul 2018
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    Greeneville, TN
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    Cool Elec Power Steering Install Complete --- It's almost TIME... To... Go Kart...

    Received my modified steering arm back from the welder today. I had to cut out 9"+/- out of it to install the Electric Power Steering unit. So now the entire EPS is installed, and tested... works fantastic while sitting in the garage. Exactly as advertised... Could be the best $599 I've spent on an upgrade. Well except perhaps that BluePrint Engine...

    I purchased the EPowerSteering.com complete kit. Everything new and ready to install. You can also see a thread about it HERE.

    But before I did anything, I followed the rack centering instructions posted here in the forums. And then I loosely installed the steering wheel onto the steering shaft. Then, as I put the EPS in, I was able to index the steering wheel in what should be a straight up and down configuration when I'm actually going straight. Having 3 spline joints in the system that made it fairly easy to get pretty darn close. Final alignment will be the real tell...

    Then after tightening down all of the attachment points and connecting the wiring that I had prepared a few weeks back I removed the upper steering shaft out of the car. I sanded the top (rear) half of it so that I could paint it with my dark gray that matches the 20th Anv frame powder coat. After a couple coats and letting it dry, I then installed the upper shaft down into the lower shaft along with the 2 little wavy washers. I also put some standard wheel grease on that shaft so that it would slide in easily now, but more important to prevent rust and in hopes of it being able to be remove easily later if needed. On the wheel end of the shaft, where the aluminum hub slides onto the steel shaft, I put some aluminum anti-seize on there and then put the bolt in and pulled it down onto the shaft. I was then able to sit in the seat and like telescopic steering slide the shaft in and out to find the exact location that I was comfortable while sitting in my "relaxed" driving position. Locked down all of the set screws in the bearings as well as the splines and I think it's all but done. I will still pull out the main steering wheel bolt and put some locktite on it to call it 100% done. The steering feels very tight with zero play in the wheel side to side...

    Anyway, here are some photos of the steering system completed.
    IMG_2436.jpg IMG_2441.jpg IMG_2437.jpg IMG_2440.jpg


    QUESTION: in this photo, am I missing anything as far as a beauty ring or something or is this the way it is designed to look?
    IMG_2438.jpg

    If all goes to plan, I will do some ride height and alignment adjustments tomorrow and then Wednesday (weather permitting) I'll take it out for a very short, quick test drive.
    Last edited by BadAsp427; 11-05-2018 at 08:57 PM.

    Mk4 20th Anniversary #8690 (#8 of 20) Purchased 8/18/18----Build Started 8/19/18
    Build Thread Click Here / Registry Entry Click Here / BluePrint Engines 347ci / TKO600
    Carb/Heater/Heated Seats/Cruise Control/Drop Trunk & Battery/Custom Cubby

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