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Thread: Side Pipe Failure

  1. #1

    Join Date
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    Side Pipe Failure

    I have had a failure in the bracket that attaches the side pipes to the hanger on my 289 FIA on both sides. The passenger side has failed completely and the driver's side is not far behind (see pictures). I am wondering if anyone else has had a similar experience and, if so, what is the common fix or repair. The crack has occurred in the perimeter, outside of the weld. On a side note, I only have about 1000 miles on the car and so the failure seems premature but perhaps I'm just not looking at it correctly. Thanks, Joel

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  2. #2
    Senior Member FLPBFoot's Avatar
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    On the Mark IV the recommendation is to only put in one bolt and tighten it only slightly. This allows extra movement and helps prevent this type of failure. Not sure if it's the same on the 289 FIA?
    2nd MK4 #10639 received 3-19-23. Wife's version. Street Snake - IRS, Willwoods, no roll bars, no hood scoop, no stripes, Blue Print EFI 306 with AOD trans, and under car exhaust. Ford Eruption Green with saddle leather interior.
    1st build - Mk4 Roadster #9319, received 4-10-18. IL registration 8/6/19. Moser 8.8. 3 Link. Wilwood brakes. Blue Print 427, Holley 750, TKO 600, 0.64 OD. Paint Dec 2020. Ruby Red with Carbon Flash Black metallic stripes.

  3. #3
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    One bolt only on my 289. I also ran a rubber bushed hanger from the jpipe/sidepipe joint to the frame. Lessened the load at all three points l think.52A45DBF-CE92-427B-86D6-B3B24EE5EAF2.jpeg
    “Privateer”
    289 USRRC Chassis #9188 p/u 9/11/2017 Go kart 3/18/2018, road legal 6/16/2018
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    TKO600 2015 IRS 3:55. 17” FFR Hallibrand replicas, Power steering
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  4. #4
    Senior Member Cobradavid's Avatar
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    Agree with both chuckster and ILPBFoot. Make a hanger to support the front of the pipe at the j-pipe. Use just one bolt in the pipe-to-bracket attachment. Two bolts will put stress on that welded tab.

    I have 13k miles on my Mk3.1 and no issues with the side pipes.

    David
    My Saving Grace: John 3:16

    FFR6687, Graduate #39 in the Class of 2009
    The Factory Five Forum March 2012 POM

  5. #5

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    Great suggestions all! Thank you guys. I am in the process of repairing the pipes now and will send pictures of the progress. Joel

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