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Thread: Side Exhaust

  1. #1
    Senior Member Guardm16's Avatar
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    Feb 2016
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    Prescott, AZ
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    Side Exhaust

    The question was asked on another thread "Has anyone successfully used the side exit pipes? I read in a different post that it caused ground clearance issues."

    This is how I built my side exit exhaust.

    I wanted H-Pipes
    H Pipe.jpg

    This meant the E-brake bracket had to be relocated. I moved it as far back as I could and fabricated a link from Stainless steel all-thread and ss tube.
    E-Brake.jpg

    I bought "Same Side" mufflers, the entrance and exit are on the same side...or end. These were mounted under the truck be just behind the cab.
    Muffler Front.jpg
    Under Bed.jpg

    This left room for the exhaust to be turned back forward by the muffler, then 90 degree turn outward to the tip and the oval cut in the cab just behind the door.
    Exhause cut outs.jpg
    There is about 2.5 inches of space between the bottom cab sheet metal and the bottom 1 inch tube of the chassis.
    H Pipe.jpg you can just see the oval cut in the cab side here. The fuel line and the brake line on the drivers side where wrapped in heat shielding as you can see here. I also have a flat sheet of 1/8 inch aluminum ready cover the fuel line from road debris.

    The mufflers had a straight through flange for cutouts, which were added behind and down0turn tips added. These will only be opened when "Off-Road" and terminate just in front of the rear end.
    Cutouts.jpg
    Turn Down.jpg
    Last edited by Guardm16; 11-03-2024 at 08:24 PM. Reason: add Pictures

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