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Thread: 2002 WRX COPART Teardown and now CLEAN UP

  1. #121
    Mechie3's Avatar
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    I once thought I lost the circlip on the front axle inside the trans. Took off the diff cover, put magnets in, etc. Turned out it popped out of it's groove and slid up the axle stub and hid under a seal. Never a good feeling when you think you lost things inside precision assemblies.
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  2. #122
    East Coast Speed Machines Erik W. Treves's Avatar
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    WOOT....Serious stuff going on here....brand new OEM heads..setup ready to run! Finally....they are pretty!!



    no cracks!!

    FFR 1879, Blown DSS 306,REDLINE management, VeryCoolParts Tuned 460RWHP

    FFR 818S, The Flash, Chassis #5, 2.0L, LSD, Electromotive TEC-S, VCP Tuned, 278RWHP 265 RWTQ

    FFR 6651, Green Lantern, 408W Crate, Hellion 66mm Turbo, JGS Waste gate / Blowoff valve, Tec-GT management, VCP Tuned, 575 RWHP, 690 RWTQ

    FFR 8335, Black Mamba, 289 FIA CSX 2001 tribute car, 347, 48 IDA webers, VCP Tuned, 311 RWHP 386 RWTQ, 3-link, Trigo's

    FFR 0004, Gen 3 , Hawk Coupe, Coyote twin turbo, 683 RWHP 559 RWTQ, IRS, VCP Tuned. "not too shabby"

    US ARMY Maintenance Test Pilot (CW4 Retired)

  3. #123
    Mechie3's Avatar
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    Shiny!
    Zero Decibel Motorsports
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  4. #124
    East Coast Speed Machines Erik W. Treves's Avatar
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    LOTS of progress today!!!

    THe engine will be off the engine stand in the morning and connected to the tranny.

    Got the heads installed, timing belt installed, timed, turbo installed, oil filter changed and header/up-pipe installed...also got my starter for my auto to 5-speed swap...really worked all day at it today...first full day in the garage all at once...but the results were worth it...imo.







    All timed up..







    Last edited by Erik W. Treves; 03-02-2013 at 07:34 PM.
    FFR 1879, Blown DSS 306,REDLINE management, VeryCoolParts Tuned 460RWHP

    FFR 818S, The Flash, Chassis #5, 2.0L, LSD, Electromotive TEC-S, VCP Tuned, 278RWHP 265 RWTQ

    FFR 6651, Green Lantern, 408W Crate, Hellion 66mm Turbo, JGS Waste gate / Blowoff valve, Tec-GT management, VCP Tuned, 575 RWHP, 690 RWTQ

    FFR 8335, Black Mamba, 289 FIA CSX 2001 tribute car, 347, 48 IDA webers, VCP Tuned, 311 RWHP 386 RWTQ, 3-link, Trigo's

    FFR 0004, Gen 3 , Hawk Coupe, Coyote twin turbo, 683 RWHP 559 RWTQ, IRS, VCP Tuned. "not too shabby"

    US ARMY Maintenance Test Pilot (CW4 Retired)

  5. #125
    818 builder metalmaker12's Avatar
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    Looking good Erik, like the Tomei timing guide
    818S frame #13 Jdm version 8 ej207

  6. #126
    East Coast Speed Machines Erik W. Treves's Avatar
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    last ones



    Last edited by Erik W. Treves; 03-02-2013 at 07:47 PM.
    FFR 1879, Blown DSS 306,REDLINE management, VeryCoolParts Tuned 460RWHP

    FFR 818S, The Flash, Chassis #5, 2.0L, LSD, Electromotive TEC-S, VCP Tuned, 278RWHP 265 RWTQ

    FFR 6651, Green Lantern, 408W Crate, Hellion 66mm Turbo, JGS Waste gate / Blowoff valve, Tec-GT management, VCP Tuned, 575 RWHP, 690 RWTQ

    FFR 8335, Black Mamba, 289 FIA CSX 2001 tribute car, 347, 48 IDA webers, VCP Tuned, 311 RWHP 386 RWTQ, 3-link, Trigo's

    FFR 0004, Gen 3 , Hawk Coupe, Coyote twin turbo, 683 RWHP 559 RWTQ, IRS, VCP Tuned. "not too shabby"

    US ARMY Maintenance Test Pilot (CW4 Retired)

  7. #127
    Senior Member stack's Avatar
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    great work

    stack
    FFR MKI Roadster FFR2202K Built in 2000 sold
    FFR Hot Rod #39 under construction

  8. #128
    East Coast Speed Machines Erik W. Treves's Avatar
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    thanks man.."everything gets touched" right
    FFR 1879, Blown DSS 306,REDLINE management, VeryCoolParts Tuned 460RWHP

    FFR 818S, The Flash, Chassis #5, 2.0L, LSD, Electromotive TEC-S, VCP Tuned, 278RWHP 265 RWTQ

    FFR 6651, Green Lantern, 408W Crate, Hellion 66mm Turbo, JGS Waste gate / Blowoff valve, Tec-GT management, VCP Tuned, 575 RWHP, 690 RWTQ

    FFR 8335, Black Mamba, 289 FIA CSX 2001 tribute car, 347, 48 IDA webers, VCP Tuned, 311 RWHP 386 RWTQ, 3-link, Trigo's

    FFR 0004, Gen 3 , Hawk Coupe, Coyote twin turbo, 683 RWHP 559 RWTQ, IRS, VCP Tuned. "not too shabby"

    US ARMY Maintenance Test Pilot (CW4 Retired)

  9. #129
    East Coast Speed Machines Erik W. Treves's Avatar
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    Alright, well the donor is pretty much done...all clean and ready for the kit delivery....

    light weight flywheel









    Last edited by Erik W. Treves; 03-03-2013 at 08:02 PM.
    FFR 1879, Blown DSS 306,REDLINE management, VeryCoolParts Tuned 460RWHP

    FFR 818S, The Flash, Chassis #5, 2.0L, LSD, Electromotive TEC-S, VCP Tuned, 278RWHP 265 RWTQ

    FFR 6651, Green Lantern, 408W Crate, Hellion 66mm Turbo, JGS Waste gate / Blowoff valve, Tec-GT management, VCP Tuned, 575 RWHP, 690 RWTQ

    FFR 8335, Black Mamba, 289 FIA CSX 2001 tribute car, 347, 48 IDA webers, VCP Tuned, 311 RWHP 386 RWTQ, 3-link, Trigo's

    FFR 0004, Gen 3 , Hawk Coupe, Coyote twin turbo, 683 RWHP 559 RWTQ, IRS, VCP Tuned. "not too shabby"

    US ARMY Maintenance Test Pilot (CW4 Retired)

  10. #130
    818 builder metalmaker12's Avatar
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    Did u fab that plate and already and put the internal spline locking kit? Looks good bro, I am pretty much done too, were did you get the ffr stickers
    Last edited by metalmaker12; 03-03-2013 at 05:06 PM.
    818S frame #13 Jdm version 8 ej207

  11. #131
    Senior Member NicksPapaw's Avatar
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    Holy Cow Erik. That looks SWEET!!!!!!
    Steve
    MK 3.1 #6422, Complete Kit, 340hp Ford Racing Crate Engine, WC T-5 Trans, 3.55 Rear, Barcelona Red Mica Metallic, Silver Stripes

  12. #132
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    Looks great Eric. Did you assemble your heads? If so did you need specific valve spring compressor I've read over on Nasioc that its a special tool?

  13. #133
    Senior Member ehansen007's Avatar
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    Looking good E. You're way ahead of it.

  14. #134
    East Coast Speed Machines Erik W. Treves's Avatar
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    after much research, I purchased the heads already setup...$1000 with cores shipped to the door. The deal breaker for me wasn't the "special tool", it's the shims...to setup a head by the time you are all done if you don't have a pool of shims to draw from you be in the +$300 range. I wanted a point and shoot solution using all OEM or better parts. Advance Auto Parts can also get you heads, and for about $250-$300 less, BUT, you will be speaking with a "representative" who coordinates the purchase of your heads...In my case, he calls Washington State to coordinate shipping the heads to Calif. where they meet up with the valves, springs and retainers, then they get shipped to Texas for machine work and assy, and then finally shipped to my local store or home. That process would take 2-3 weeks. If I want to inquire about status or what parts they are using I have to call the Advance Auto "rep" and he would have to inquire about my questions and get back to me. I would never be able to speak with the guy working on my heads. I did a test question to see the response time from Advance Auto "rep" and my first question to 6 hours to recieve an answer! The way I did it, I called the place I finally bought the heads from, spoke to them for 45 minutes, answered all my questions and concerns, ordered my heads which shipped 3 days later, and took 5 days to get to me via UPS from the west coast...and took me 1 hour to install in on my short block. Simple, clean, and bulletproof....done! Yes, a little more $$$$, but I think the results speak for themselves and I got what I paid for....
    Last edited by Erik W. Treves; 03-05-2013 at 02:23 PM.
    FFR 1879, Blown DSS 306,REDLINE management, VeryCoolParts Tuned 460RWHP

    FFR 818S, The Flash, Chassis #5, 2.0L, LSD, Electromotive TEC-S, VCP Tuned, 278RWHP 265 RWTQ

    FFR 6651, Green Lantern, 408W Crate, Hellion 66mm Turbo, JGS Waste gate / Blowoff valve, Tec-GT management, VCP Tuned, 575 RWHP, 690 RWTQ

    FFR 8335, Black Mamba, 289 FIA CSX 2001 tribute car, 347, 48 IDA webers, VCP Tuned, 311 RWHP 386 RWTQ, 3-link, Trigo's

    FFR 0004, Gen 3 , Hawk Coupe, Coyote twin turbo, 683 RWHP 559 RWTQ, IRS, VCP Tuned. "not too shabby"

    US ARMY Maintenance Test Pilot (CW4 Retired)

  15. #135
    Senior Member RM1SepEx's Avatar
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    Quote Originally Posted by metalmaker12 View Post
    Did u fab that plate and already and put the internal spline locking kit? Looks good bro, I am pretty much done too, were did you get the ffr stickers
    looks like paper or lightweight cardboard to me... Mine is sitting there with the end cover on, bolts finger tight, waiting for the locking collar and cover etc that comes with the kit

  16. #136
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    Wayne Presley's Avatar
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    Quote Originally Posted by metalmaker12 View Post
    Did u fab that plate and already and put the internal spline locking kit? Looks good bro, I am pretty much done too, were did you get the ffr stickers
    He fab'd up the plate out of 3M masking tape...
    Wayne Presley www.verycoolparts.com
    Xterminator 705 RWHP supercharged 4.6 DOHC with twin turbos

  17. #137
    Mechie3's Avatar
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    Quote Originally Posted by Samiam1017 View Post
    Looks great Eric. Did you assemble your heads? If so did you need specific valve spring compressor I've read over on Nasioc that its a special tool?
    I have one of these, got it off ebay. It's like a giant C-clamp more or less. Paid around $45 for it back in 2009.



    Quote Originally Posted by Erik W. Treves View Post
    after much research, I purchased the heads already setup
    The only downside to that is you're supposed to check valve lash with the heads bolted down. I've done before/after measurements and seen as much as .002 change in lash after bolting the heads down. If you use a torque plate, it might solve that.
    Zero Decibel Motorsports
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  18. #138
    818 builder metalmaker12's Avatar
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    Yea, it was a a try at a joke, but Erik did not respond, that plate is killing lol. I think next he will fab up a mock kit out of PVC. I mean he has done everything else at this point lol. Looking good man
    818S frame #13 Jdm version 8 ej207

  19. #139
    Senior Member Bob_n_Cincy's Avatar
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    Quote Originally Posted by Erik W. Treves View Post
    thanks man.."everything gets touched" right
    WOW Erik, It looks better than new. Will you "touch" my engine?

  20. #140
    East Coast Speed Machines Erik W. Treves's Avatar
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    Quote Originally Posted by Bob_n_Cincy View Post
    WOW Erik, It looks better than new. Will you "touch" my engine?
    thanks, that's what I was going for....everything gets touched was the theme we used during our Car Warriors build...all those small details add up. I don't think I have known you long enough to "touch" your engine though

    as far as the "rear plate" I fabbed up...yup I sure did and I can provide the kit to the forum...we can work out a price...this is what the kit for the rear plate looks like...

    FFR 1879, Blown DSS 306,REDLINE management, VeryCoolParts Tuned 460RWHP

    FFR 818S, The Flash, Chassis #5, 2.0L, LSD, Electromotive TEC-S, VCP Tuned, 278RWHP 265 RWTQ

    FFR 6651, Green Lantern, 408W Crate, Hellion 66mm Turbo, JGS Waste gate / Blowoff valve, Tec-GT management, VCP Tuned, 575 RWHP, 690 RWTQ

    FFR 8335, Black Mamba, 289 FIA CSX 2001 tribute car, 347, 48 IDA webers, VCP Tuned, 311 RWHP 386 RWTQ, 3-link, Trigo's

    FFR 0004, Gen 3 , Hawk Coupe, Coyote twin turbo, 683 RWHP 559 RWTQ, IRS, VCP Tuned. "not too shabby"

    US ARMY Maintenance Test Pilot (CW4 Retired)

  21. #141
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    wallace18's Avatar
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    I used the high tech silver duct tape for my cover. Kit cost slightly higher. LOL.

  22. #142
    East Coast Speed Machines Erik W. Treves's Avatar
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    some of the last parts....i think...



    FFR 1879, Blown DSS 306,REDLINE management, VeryCoolParts Tuned 460RWHP

    FFR 818S, The Flash, Chassis #5, 2.0L, LSD, Electromotive TEC-S, VCP Tuned, 278RWHP 265 RWTQ

    FFR 6651, Green Lantern, 408W Crate, Hellion 66mm Turbo, JGS Waste gate / Blowoff valve, Tec-GT management, VCP Tuned, 575 RWHP, 690 RWTQ

    FFR 8335, Black Mamba, 289 FIA CSX 2001 tribute car, 347, 48 IDA webers, VCP Tuned, 311 RWHP 386 RWTQ, 3-link, Trigo's

    FFR 0004, Gen 3 , Hawk Coupe, Coyote twin turbo, 683 RWHP 559 RWTQ, IRS, VCP Tuned. "not too shabby"

    US ARMY Maintenance Test Pilot (CW4 Retired)

  23. #143
    fasterer and furiouser longislandwrx's Avatar
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    digging the chain on the rad cap... will have to do that on mine.
    A well stocked beverage fridge is the key to any successful project.

  24. #144
    818 builder metalmaker12's Avatar
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    love the tape man lol, can't wait to get our kits!!!

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