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So, moving on, once that was over commenced with starting engine assembly. While I’ve had time over the past couple of days, first installed the harmonic balancer and then used a dial indicator to get TDC on #1 piston and set the timing pointer to zero:
![](http://i867.photobucket.com/albums/ab234/edwardb123/Factory%20Five%20Mark%204%20Roadster%20Build/Engine/IMG_2169_zpse253706f.jpg)
Then prepared for head installation. The Dart block uses 1/2 studs, so installed those, the head gaskets, and dropped the heads on. The Dart block has all blind holes, so no sealer needed for the lower row. Nice. Lubed the stud threads, nuts and washers with ARP assembly lube:
![](http://i867.photobucket.com/albums/ab234/edwardb123/Factory%20Five%20Mark%204%20Roadster%20Build/Engine/IMG_2170_zps3504ed7f.jpg)
Then out with the torque wrench and stepped through the tightening sequence in three steps, finishing at the prescribed 110 foot pounds. Times 20 that was plenty of pulling for me.
![](http://i867.photobucket.com/albums/ab234/edwardb123/Factory%20Five%20Mark%204%20Roadster%20Build/Engine/IMG_2172_zpsf0140f41.jpg)
Then setup to get the pushrod length determined. Used #2 cylinder since I still had the checker springs in #1. (More about that later) Used the solid lifter and a checking pushrod, and after a few tries had nicely centered marks. Pushrods came out to be 6.450. Coincidentally (or maybe not) exactly the same size as on my 306.
![](http://i867.photobucket.com/albums/ab234/edwardb123/Factory%20Five%20Mark%204%20Roadster%20Build/Engine/IMG_2175_zps129b4278.jpg)
![](http://i867.photobucket.com/albums/ab234/edwardb123/Factory%20Five%20Mark%204%20Roadster%20Build/Engine/IMG_2178_zps4a64c83d.jpg)
![](http://i867.photobucket.com/albums/ab234/edwardb123/Factory%20Five%20Mark%204%20Roadster%20Build/Engine/IMG_2173_zps23338370.jpg)
Last edited by edwardb; 01-12-2014 at 08:47 AM.
Build 1: Mk3 Roadster #5125. Sold 11/08/2014.
Build 2: Mk4 Roadster #7750. Sold 04/10/2017.
Build Thread
Build 3: Mk4 Roadster 20th Anniversary #8674. Sold 09/07/2020.
Build Thread and
Video.
Build 4: Gen 3 Type 65 Coupe #59. Gen 3 Coyote. Legal 03/04/2020.
Build Thread and
Video
Build 5: 35 Hot Rod Truck #138. LS3 and 4L65E auto. Rcvd 01/05/2021. Legal 04/20/2023.
Build Thread. Sold 11/9/2023.
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