Making progress on my build...

[crash]

I assume you have made headlight covers before and know about the preheat cycle?

[beeman]

I assume you have made headlight covers before and know about the preheat cycle?

I have not, but my understanding is that preheating is required for Lexan, but not for Acrylic. That's the only reason I am going with Acrylic, even though it's not as ideal as Lexan (although Acrylic has great properties as well).