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As updates go, this is pretty minor. But still a couple evenings of messing around and I'm happy with the results. I used Billet Specialties for the matching oval air cleaner and valve covers. Nice pieces, but I was concerned the provided 2 inch high air filter element was a little too small (restrictive) plus with the 302 sized block, have available height under the hood for something more. So, found a 3 inch K&N E-9201 that matched the oval dimensions exactly. But when I got it home, the inside dimension of the channels in the air cleaner housing top and bottom were too small. About 1/2 inch all around. The bottom is a cast piece. The top a machined piece. No other K&N options available, and didn't really want to look for something else. So tried to figure out a way to make this one work. Most of my tools are from my former days doing woodworking. I've found that a router with a good sharp carbide bit cuts aluminum pretty well if you have everything anchored down, take light cuts, and go slow. So made a template out of masonite, and with a bushing on the router, trimmed out the top and bottom of the air filter halves to fit the K&N filter. Turned out pretty good. The K&N filter fits like a glove.
Air filter housing before:
Air filter housing after:
Engine before:
Engine after:
As the pretty lame Wendy's commercials say, "Now that's better!"
Build 1: Mk3 Roadster #5125. Sold 11/08/2014.
Build 2: Mk4 Roadster #7750. Sold 04/10/2017.
Build Thread
Build 3: Mk4 Roadster 20th Anniversary #8674. Sold 09/07/2020.
Build Thread and
Video.
Build 4: Gen 3 Type 65 Coupe #59. Gen 3 Coyote. Legal 03/04/2020.
Build Thread and
Video
Build 5: 35 Hot Rod Truck #138. LS3 and 4L65E auto. Rcvd 01/05/2021. Legal 04/20/2023.
Build Thread. Sold 11/9/2023.
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