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Greek Guys' Garage Roadster Build #9509 (Boig Cool Tube)
Continuing work on the cooling system, I finished the install of the lower Boig Cool Tube. I initially had some trouble figuring out how to get it aligned correctly. After trading some PM's and having a nice phone conversation with Bob Boig, he explained that he leaves the hoses long intentionally so they can be trimmed to get the best fit. Here's what the engine-side hose looked like at first. That wasn't going to work too well:
After some judicious trimming, here's how it ended up. I'm happy with the clearance to the steering shaft now:
The radiator-end hose was long on both ends and also needed some trimming to fit well. Here's how it looks now:
The middle of the tube ran pretty close to the x-brace, so I decided to take a short length of radiator hose and slip it in place and cover it with some of the abrasion guard sleeve that Ford puts on their hoses:
Here's what the whole assembly looked like after much fitting and trimming, before being installed for good:
The front bend of the metal tube still runs pretty close to the sway bar. I trimmed the rubber hose at the radiator outlet as much as I could to get the whole assembly to shift forward as much as possible, but there's not a lot of clearance there (maybe 1/16" to 1/8"). I don't think this will be an issue, but for good measure I put a section of abrasion guard sleeve over the metal tube in that area, and will keep an eye on it once I'm driving to make sure I won't have any problems down the road.
Many thanks to Bob Boig for taking the time to go over it all with me and make sure it all fits properly.
MkIV Roadster build: Gen 2 Coyote, IRS, TKO600. Ordered 10/24/18. Delivered 1/29/19. Engine installed 8/8/21. First start 9/12/21. First go-kart 9/17/21. Off to paint 4/11/22. Back from paint 12/30/22.
Build thread here.
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