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Thread: Fred's 289 FIA build

  1. #1
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    Fred's 289 FIA build

    So I'm not that good at record keeping and documenting things, but I thought I'd try to do better on both scores. Ordered my kit May 1, completion date June 22, FFR had it ready a day early so was picked up by Stewart Transport on June 22 and delivered to my house June 23. Mark was my delivery driver and I can't say enough great things about him, his truck maneuvering skills, his fantastic attitude in the upper 90 degree weather here near DC on that day. Mark is really a first class guy and my delivery experience was superb.

    Finished inventory Tuesday June 25, and began the build that day. A week later here begins my build entry and update.

    Going to try to enter pictures.......we'll see how that goes.

    Stand by.

  2. #2
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    I think I need to create a picture gallery, but I don't have those privileges, I don't think. Can anyone confirm that, or help me get the pictures oriented correctly.

    Thanks, Fred

  3. #3
    Administrator David Hodgkins's Avatar
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    re: pics

    The forum has issues with large pics (by design, to conserve bandwidth). To make sure your pics don't rotate I'd make sure that the long side of the pic doesn't exceed 2000 pixels before uploading. Then your rotation issue should go away.

    For more tips click here


    FFR 5369 Pin Drive, IRS, Trigos, Torsen, Wilwoods, FMS BOSS 302 "B" cam , Mass-flo. CA SB100 (SPCN) Registered
    Delivered 4/23/06. "Finished" 4/2012 (still not done!)


  4. #4
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    Thanks David. I'll follow that advice.

  5. #5
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    Another attempt at pictures.

    Delivery Sunday
    IMG_2016.jpg
    IMG_2026.jpgIMG_2021.jpgIMG_2025.jpg

  6. #6
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    Week 1 - front suspension (brakes, rotors, calipers, shocks, springs), rear suspension, 3 link (brakes, calipers, shocks, springs, panhard rod), body removed and on buck
    IMG_2055.jpgIMG_2057.jpg
    Attached Images Attached Images

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    Week 2 - only one day and now I may be stopped because interior aluminum pieces are all on back order. Harrumph. Anyway did the steering rack and pedal box and pedals, clutch, brake, accelerator. Will see what I can work on in the mean time.

    IMG_2066.jpgIMG_2065.jpg
    Last edited by FRM; 07-04-2024 at 02:04 PM.

  8. #8
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    Received cockpit aluminum and put in outside below door panels, and rear tunnel panel and 3/4 rear pieces. Blowing through 1/8 drill bits, but I remember that from my Lotus 7 build long ago. Sharp drills speed the process. Put in the fuel line. Is going to be carbureted and modest HP so single line sufficed. Floors are in and most of the aluminum around the drivers pedals. Some bits are "cleco-ed" in for now. Wheels came so need to buy tires. I mount and balance my own tires so will enjoy that. Waiting on brake line tee fittings to run brake lines.

    I'm surprised how cramped the pedal box is. When I ran the Lotus 7 at the track I used wrestling shoes which are much cheaper than fancy race car shoes and may have to do the same here. Had to do some significant accelerator pedal bending to get it to stop hitting the aluminum and flipped the pad/pedal piece so more of it is below the pivot. I think it will work, if not I can work up another approach. Are you guys able to keep the silicone off your hands or do you end up with it all over the rivet tool and every thing else?

    So I have an insurance question. It occurred to me that it isn't a moving car and so wouldn't likely be insured as such and probably will fall under home owner's insurance during the present build phase? I'll need to check that and would hate to have it damaged somehow in the garage and not be covered. You guys address that one in your experience.

    Anyway tee fittings arrive tomorrow and then onward. Need to make final tire decision too. Probably 235/60r15 front and 275/60r15 rear.

    Cheers.......Fred
    IMG_2084.jpgIMG_2087.jpgIMG_2092.jpgIMG_2093.jpg

  9. #9
    Member Jphoenix's Avatar
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    Quote Originally Posted by FRM View Post
    Week 1 - front suspension (brakes, rotors, calipers, shocks, springs), rear suspension, 3 link (brakes, calipers, shocks, springs, panhard rod), body removed and on buck
    IMG_2055.jpgIMG_2057.jpg
    Do the 289’s all come in black gel coat? Looks like you’re making good progress!

  10. #10
    Member Jphoenix's Avatar
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    Regarding silicone getting on your hands, I use these when working in the garage, they’re tough, chemical resistant and I can even use my phone touch screen with them on;

    https://www.amazon.com/dp/B00IRVITRA...roduct_details

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    Yes - all of the 289’s come in black gel coat.

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  13. #12
    Member fauxbra5.0's Avatar
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    Quote Originally Posted by SteveWorth View Post
    Yes - all of the 289’s come in black gel coat.
    Woah, I didn’t know they did that. Interesting

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    Finished up wiring and test fit of the gauges in the dash. Lots of wires, will need to pay attention to that. Trunk panels and rear cockpit panel in place. Manual talks next about drive train. Uh oh........mine isn't due until October. I'll likely shift to body work on the buck and try to make progress there. Very enjoyable project. Lots of rivets and very fun. Really well thought out by FFR I think having done a scratch build myself long ago.
    IMG_2102.jpgIMG_2107.jpgIMG_2108.jpgIMG_2109.jpg

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  16. #14
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    while waiting on engine did some body work knocking down parting lines and beginning to use Rage Gold filler.

    IMG_2200.jpgIMG_2199.jpgIMG_2201.jpg

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    Engine arrived Wednesday, 9/4 and I installed it yesterday day 9/7. Ended up installing it solo using a 2 ton HB hoist. Glad I had the longer reach. Almost hit a snag when trying to get the shift/transmission end past the firewall tunnel cross frame member. Thought I was going to have to wait for my wife to return until I concocted a solution using a ratchet strap that I looped over the top of the transmission and fed around the car frame allowing me to put downward pressure on the transmission end and it slid through and into place. Took ~ 1 hour. Transmission mount was a challenge as I needed to slot the mount some to accommodate the tail housing bolts. All worked out in the end. Back in business now and moving ahead on other items on the build list.

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  19. #16
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    I would say you are fast. My 289 shows up this week. I have all the drive train here or on their way. I doubt I will be dropping the engine in just 3 months like you have accomplished. Well done!

  20. #17
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    Thanks rkl20678. I retired in May so have more time than some. However, I am returning to part-time consulting for my former employer next Monday. Winter in the garage will slow things for sure. I'm not a fan of cold weather so I'm trying to accomplish as much as possible before then.

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    Quote Originally Posted by FRM View Post
    So I have an insurance question. It occurred to me that it isn't a moving car and so wouldn't likely be insured as such and probably will fall under home owner's insurance during the present build phase? I'll need to check that and would hate to have it damaged somehow in the garage and not be covered. You guys address that one in your experience.IMG_2084.jpgIMG_2087.jpgIMG_2092.jpgIMG_2093.jpg
    Good evening, Fred... did you ever find the answer to your question regarding insurance coverage while your Cobra is being built? If not, let me know... both my wife and daughter are property claims representatives for one of the major insurance carriers. If they were both not sleeping, I would find out and post the answer now...

  22. #19
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    I never did. Once the build started I was too excited and it kind of slipped through the cracks. It would be good to know I think.

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  24. #20
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    Quote Originally Posted by FRM View Post
    I never did. Once the build started I was too excited and it kind of slipped through the cracks. It would be good to know I think.
    I spoke with my daughter about the situation... my complete kit is being delivered in a couple of weeks, so I was curious too... She stated that since the vehicle is not complete or registered to drive on public roads it would be considered a "collection of parts". She is 99% sure it would be covered by homeowners should something happen prior to it being legal to drive. She sent an email to one of their defense lawyers to find out for sure and will let me know what they say when she receives a reply. We are in Virginia so, of course, it may be different in Maryland. She suggested reaching out to your agent that handles your homeowners insurance to see what they say... If you call your agent on the phone to discuss the situation and are advised it will be covered under your homeowners insurance follow up the conversation with an email to memorialize what was said and your understanding of the content of the conversation. Include in the email "if I have misunderstood the content of our conversation, please provide written clarification as soon as possible so I may seek other forms of coverage". If you have not received a response from your agent within 3-4 days of sending the initial email send a follow up email stating that since you have not received a response you are assuming you have correctly understood the content of your conversation on the specific date and that your Cobra, while being built and prior to be legal to drive on public roads, is covered by your homeowners insurance for any loss.

  25. #21
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    Good information. I'll chat with my insurance rep and see what they say. Thanks for checking into it with your daughter. Good luck with the kit and the build when you receive it. You in NOVA or elsewhere? I have kids/grandkids in the Richmond area. VA is a good state.

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