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Thread: MJS Mk4 Build Thread

  1. #481
    Senior Member MSumners's Avatar
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    I used 1/8” volara sculpting foam for the trans tunnel under the leather. I believe I first saw it in Paul’s thread when he was using it on the dash. In my opinion gives the perfect cushion and appearance. I used it on my initial dash panels as well but I’m thinking of trialing one of them in 1/16”.

    https://www.yourautotrim.com/1thscfo.html


    Quote Originally Posted by Blitzboy54 View Post
    On your trans tunnel, did you put anything between the leather and the metal or adheres directly to it?
    Coupe Kit Delivered 11/10/23

    Roadster Build thread: 2019-2022 https://thefactoryfiveforum.com/show...4-Build-Thread

  2. #482
    Senior Member Blitzboy54's Avatar
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    Thanks! Your upholstery looks great.
    MK4 #10008 - Ordered 10/06/20, Delivered 03/03/21, First Start 7/22/21, First Go Kart 7/24/21
    Paint by Metal Morphous 5/14/22, Legally registered 6/8/22, Graduated 7/20/22
    Build Thread https://thefactoryfiveforum.com/show...been-delivered
    Complete Kit, Ford 306, Sniper/Dual Sync, T5, Hydraulic clutch

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  4. #483
    Senior Member MSumners's Avatar
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    Still slowly plugging away. I decided awhile back I wanted something to fill the oil cooler space. After realizing I don’t need an actual oil cooler I decided to fab a setup with fog lights similar to many others. I believe a vendor used to sell one but doesn’t anymore.

    For those that have used a similar setup, maybe even from the prior vendor, how was it secured?

    My current plan is to HSRF four 10-32 thread adhesive studs in place as shown for a mounting platform.
    Anyone think this will cause any issues down the road?



    Coupe Kit Delivered 11/10/23

    Roadster Build thread: 2019-2022 https://thefactoryfiveforum.com/show...4-Build-Thread

  5. #484
    Senior Member edwardb's Avatar
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    Properly roughed up and bonded with HSRF that should hold OK. FWIW, the Tangent Technology parts from the past had the base bracket directly on the fiberglass and just bolted through. The lights and grille were elevated so they lined up with the opening.
    Build 1: Mk3 Roadster #5125. Sold 11/08/2014. Build 2: Mk4 Roadster #7750. Sold 04/10/2017. Build Thread
    Build 3: Mk4 Roadster 20th Anniversary #8674. Sold 09/07/2020. Build Thread and Video. Build 4: Gen 3 Type 65 Coupe #59. Gen 3 Coyote. Legal 03/04/2020. Build Thread and Video
    Build 5: 35 Hot Rod Truck #138. LS3 and 4L65E auto. Rcvd 01/05/2021. Legal 04/20/2023. Build Thread. Sold 11/9/2023.

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  7. #485
    Senior Member MSumners's Avatar
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    Thanks again for the info. I ended up direct bolting through the lower lip with some 1/4-20’s and rubber washers. The benefit here was some more adjustability in height with front and rear mounting sides. I think I’ve landed on a final version. No interference on any side and mounted solid. Time to get the body back on and final punch list before sending for paint in about 4-ish weeks.

    Coupe Kit Delivered 11/10/23

    Roadster Build thread: 2019-2022 https://thefactoryfiveforum.com/show...4-Build-Thread

  8. #486
    Senior Member MSumners's Avatar
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    Filling gas tanks from cans with safety spouts could be an Olympic sport
    Coupe Kit Delivered 11/10/23

    Roadster Build thread: 2019-2022 https://thefactoryfiveforum.com/show...4-Build-Thread

  9. #487
    Senior Member egchewy79's Avatar
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    Anything larger than a 6gal tank is definitely like a strong man competition trying to hold that weight up

  10. #488
    Senior Member MSumners's Avatar
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    I’m working on Re-fitting the body today and have it forward so the jams are about 3/16 in front of the catch plate on each side. I’m working on centering the front end from the body wheel well lip to the shock mount and seem to be within 1/16. The rear is still a bit off. Is it common to have to adjust the rear end laterally at all? I have the threaded inserts in place that Jeff K has described and many do and with the all thread in place.
    Coupe Kit Delivered 11/10/23

    Roadster Build thread: 2019-2022 https://thefactoryfiveforum.com/show...4-Build-Thread

  11. #489
    Senior Member egchewy79's Avatar
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    from my understanding, there's very little lateral movement in the rear. The QJ holes and the roll bar holes pretty much set the location. There's more movement in the front.

  12. #490
    Senior Member MSumners's Avatar
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    Thanks for the confirmation. I also haven’t had an official alignment yet so that is likely playing a role.
    Coupe Kit Delivered 11/10/23

    Roadster Build thread: 2019-2022 https://thefactoryfiveforum.com/show...4-Build-Thread

  13. #491
    Senior Member egchewy79's Avatar
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    Yes, rear alignment will make a difference

  14. #492
    Senior Member MSumners's Avatar
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    And this is what a 1/4 20 tap looks like when it snaps in the lower part of the rollbar. Ouch. I spent about 15 minutes looking at how I can get this thing out before I realized I really don’t even need to. It doesn’t go through the back wall and now I just have the sleeve really well attached.

    Coupe Kit Delivered 11/10/23

    Roadster Build thread: 2019-2022 https://thefactoryfiveforum.com/show...4-Build-Thread

  15. #493
    Senior Member MSumners's Avatar
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    Re-assembly in full swing, busy day. Body back on, trunk and doors on, pipe cutouts trimmed, pipe hangers installed,

    Coupe Kit Delivered 11/10/23

    Roadster Build thread: 2019-2022 https://thefactoryfiveforum.com/show...4-Build-Thread

  16. #494
    Senior Member 460.465USMC's Avatar
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    Looking good!
    Chris
    Coupe complete kit delivered: 4/22/24. Build Thread. Coyote. T-56. IRS w/3.55. Wilwoods. PS. HVAC. Side windows.
    MK4 Complete kit. Build Thread Index. Delivered: 10/15/2020. Legal: 7/25/23. Coyote Gen3. TKO600 (0.64 OD). IRS w/3.55. PS. Wilwoods. Sway bars. This build is dedicated to my son, Benjamin. Build Thread.

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  18. #495
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    Mike, Looks good. You are making great progress. Jim

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  20. #496
    Senior Member MSumners's Avatar
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    Thanks gents.
    To those that used the bushing for hood latch support. Did you have to grind down the corners on the extension a bit to get through the bushing? Thought I bought a referenced size but the bushing is a bit small for the ID. Likely a fraction of a mm.

    Coupe Kit Delivered 11/10/23

    Roadster Build thread: 2019-2022 https://thefactoryfiveforum.com/show...4-Build-Thread

  21. #497
    Senior Member MSumners's Avatar
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    Trying to line up the radiator opening, middle of the windshield and midline between the rollbars. I feel like this may be a situation where you get to just choose two.

    Coupe Kit Delivered 11/10/23

    Roadster Build thread: 2019-2022 https://thefactoryfiveforum.com/show...4-Build-Thread

  22. #498
    Not a waxer Jeff Kleiner's Avatar
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    These bodies are anything but symmetrical...the hood isn't centered...neither is the windshield...the plate lamp isn't centered and is offset from the handle...the headlights are crosseyed...the oil cooler scoop and radiator opening don't align and neither are perpendicular with sides of the body... This is not a place to be using a high tech tool like a laser. You just have to make it look right even though it isn't! So put away the laser and get a string. Measure between the headlights and mark the center. Install the license plate lamp and mark it's center. Now pull the string between the two and there ya' go! (Obviously the windshield can't be installed when you do this )You have to "fudge it" at the oil cooler scoop and jump the center between the plate lamp and handle (if you just "connect the dots" between the two the stripes will lean like this // when viewed from behind). You may need to adjust a little to hit center between two roll bars. Don't try to position the scoop on the hood until you have the centerline established because the center of the hood is not the center of the car.

    Easy peasey

    Jeff

  23. #499
    Senior Member MSumners's Avatar
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    Jeff, Perfect thanks for the recommendation. I’ll use your method for center. Right now I’m just looking for the midline to measure out from for the hood latches. I’ll wait for the scoop then until the hood position is secure and Re-identify car center.
    I’ve read that the hood latches may be mounted with the long axis to the rib for better contact. If that is done will they still be able to orient to the rear and lock?
    Thanks again all!
    Coupe Kit Delivered 11/10/23

    Roadster Build thread: 2019-2022 https://thefactoryfiveforum.com/show...4-Build-Thread

  24. #500
    Senior Member egchewy79's Avatar
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    I mounted mine oriented side to side, so along the axis of the under hood rib. the square nature of the post allows you to mount the latch in 4-90* orientations.

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  26. #501
    Senior Member MSumners's Avatar
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    Saturday I made final decision on destination for body and paint work. I have a couple interior things to finalize but nothing to hold up bodywork and decided to pull the trigger. Booked transport Saturday afternoon with Reliable Transport. Car was picked up tonight and next stop Yuba City California on Friday for a short residency with Ken Pike.


    Last edited by MSumners; 06-11-2021 at 08:47 PM.
    Coupe Kit Delivered 11/10/23

    Roadster Build thread: 2019-2022 https://thefactoryfiveforum.com/show...4-Build-Thread

  27. #502
    Senior Member 460.465USMC's Avatar
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    Congrats, Mike! That's got to be a good feeling. What did you decide for color choices? (Sorry if you've already stated and I missed it.)
    Chris
    Coupe complete kit delivered: 4/22/24. Build Thread. Coyote. T-56. IRS w/3.55. Wilwoods. PS. HVAC. Side windows.
    MK4 Complete kit. Build Thread Index. Delivered: 10/15/2020. Legal: 7/25/23. Coyote Gen3. TKO600 (0.64 OD). IRS w/3.55. PS. Wilwoods. Sway bars. This build is dedicated to my son, Benjamin. Build Thread.

  28. #503
    Senior Member MSumners's Avatar
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    Yeah almost can’t believe it’s nearing the “end”, but I know the saying. I’m excited to see it in color but in no big rush to get it back, plenty of things to keep busy with in the meantime. Exact color codes to be determined but I know in my head exactly what I want it to look like. Something near midnight blue with vintage white stripes. I tried a few times throughout the build to convince myself I would do something different but ultimately always came back to this combo. All my favorite cars have been blue.

    Quote Originally Posted by 460.465USMC View Post
    Congrats, Mike! That's got to be a good feeling. What did you decide for color choices? (Sorry if you've already stated and I missed it.)
    Coupe Kit Delivered 11/10/23

    Roadster Build thread: 2019-2022 https://thefactoryfiveforum.com/show...4-Build-Thread

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  30. #504
    Senior Member MSumners's Avatar
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    Car is at paint and I’m not one for idle time. Picked up a tinker project in the meantime.

    Coupe Kit Delivered 11/10/23

    Roadster Build thread: 2019-2022 https://thefactoryfiveforum.com/show...4-Build-Thread

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  32. #505
    Senior Member MSumners's Avatar
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    Body underway.

    Coupe Kit Delivered 11/10/23

    Roadster Build thread: 2019-2022 https://thefactoryfiveforum.com/show...4-Build-Thread

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  34. #506
    Senior Member MSumners's Avatar
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    Interim project success. Rolling the country roads.

    Coupe Kit Delivered 11/10/23

    Roadster Build thread: 2019-2022 https://thefactoryfiveforum.com/show...4-Build-Thread

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  36. #507
    Senior Member MSumners's Avatar
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    Anyone know the standard sizes of the circle front hood badge and the rectangular side badges off hand?
    Coupe Kit Delivered 11/10/23

    Roadster Build thread: 2019-2022 https://thefactoryfiveforum.com/show...4-Build-Thread

  37. #508
    Senior Member egchewy79's Avatar
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    the ones offered by ********** are
    side badges: 4-3/16" by 1-5/16"
    hood badge: 2"

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  39. #509
    Senior Member 460.465USMC's Avatar
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    Hi Mike. Just checking in to see how the bodywork and paint are coming along?
    Chris
    Coupe complete kit delivered: 4/22/24. Build Thread. Coyote. T-56. IRS w/3.55. Wilwoods. PS. HVAC. Side windows.
    MK4 Complete kit. Build Thread Index. Delivered: 10/15/2020. Legal: 7/25/23. Coyote Gen3. TKO600 (0.64 OD). IRS w/3.55. PS. Wilwoods. Sway bars. This build is dedicated to my son, Benjamin. Build Thread.

  40. #510
    Senior Member MSumners's Avatar
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    A bit behind schedule but sounds like all is coming along well. Last I heard car was in primer and supposed to be finished approximately 3 weeks from now. Thanks for checking in. Once I get an update I’ll post. Can’t wait to see the colors!
    Coupe Kit Delivered 11/10/23

    Roadster Build thread: 2019-2022 https://thefactoryfiveforum.com/show...4-Build-Thread

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  42. #511
    Senior Member MSumners's Avatar
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    And we have color! Should be right on schedule for final assembly, registration and as many summer miles as possible. About two weeks to completion and then the long trek back to Michigan. At least the shipping quote is less than it was when I checked a couple months ago. Next major posts should be completion as after it’s back it will primarily be Re-attaching everything and working on setup.

    Coupe Kit Delivered 11/10/23

    Roadster Build thread: 2019-2022 https://thefactoryfiveforum.com/show...4-Build-Thread

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  44. #512
    Senior Member egchewy79's Avatar
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    Looks great. What color blue is that?

  45. #513
    Straversi's Avatar
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    Looking good!
    -Steve
    Mk IV #8901 - Complete kit, Coyote, TKO-600, IRS. Ordered 5/23/16, Delivered 7/14/16, First Start 8/13/17, First Go-Kart 10/22/17, Registered and Completed 10/18/18. Build Thread: http://thefactoryfiveforum.com/showt...V-Coyote-Build Graduation Thread: https://thefactoryfiveforum.com/show...-Roadster-8901

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  47. #514
    Senior Member MSumners's Avatar
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    The blue is Lexus indigo ink. Stripe is actually lambo titanium and almost looks white in that picture.


    Quote Originally Posted by egchewy79 View Post
    Looks great. What color blue is that?
    Coupe Kit Delivered 11/10/23

    Roadster Build thread: 2019-2022 https://thefactoryfiveforum.com/show...4-Build-Thread

  48. #515
    Senior Member egchewy79's Avatar
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    Quote Originally Posted by MSumners View Post
    The blue is Lexus indigo ink. Stripe is actually lambo titanium and almost looks white in that picture.
    Great combo. Going with a similar blue

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  50. #516
    Senior Member 460.465USMC's Avatar
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    Right on, Mike! Looks really nice. Congrats!
    Chris
    Coupe complete kit delivered: 4/22/24. Build Thread. Coyote. T-56. IRS w/3.55. Wilwoods. PS. HVAC. Side windows.
    MK4 Complete kit. Build Thread Index. Delivered: 10/15/2020. Legal: 7/25/23. Coyote Gen3. TKO600 (0.64 OD). IRS w/3.55. PS. Wilwoods. Sway bars. This build is dedicated to my son, Benjamin. Build Thread.

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  52. #517
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    Love the color combination. Congrats!
    MK4 Complete Kit, EFI 427W/TKO 600, 2015 IRS
    Ordered: 11/6/20, Kit Completion: 2/13/21, Picked Up: 2/16/21, Build Started: 2/19/21, First Start: 6/13/21, Go Kart: 8/15/21, Sent for Paint: 12/23/21, Back From Paint: 6/16/22, Street Legal: 7/11/22

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  54. #518
    Senior Member Chainsaw's Avatar
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    Quote Originally Posted by MSumners View Post
    And we have color! Should be right on schedule for final assembly, registration and as many summer miles as possible. About two weeks to completion and then the long trek back to Michigan. At least the shipping quote is less than it was when I checked a couple months ago. Next major posts should be completion as after it’s back it will primarily be Re-attaching everything and working on setup.

    Love that combo. I think that's the blue I've been looking for to use as the 289 nose stripe with the lambo titanium as the primary although the Missus thinks I should use the blue as the primary.
    Jack
    289 Roadster complete kit ordered 8/2/21. Delivered 3/14/2022. Chassis #10306. 17"x9" Halibrands, 3.55 IRS, PS, Wilwood brakes, BPE 306 with EFI and close ratio TKX. First start 7/20/2023. First Movement 9/24/2023. First go-kart 9/25/2023.
    Build thread - https://thefactoryfiveforum.com/show...rida-289-Build

  55. #519
    Senior Member Blitzboy54's Avatar
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    Can't wait to see it in the sun! I love that color combo, I thought it was white at first too. Now I'm intrigued with the titanium.

    Ken's work is exceptional.
    MK4 #10008 - Ordered 10/06/20, Delivered 03/03/21, First Start 7/22/21, First Go Kart 7/24/21
    Paint by Metal Morphous 5/14/22, Legally registered 6/8/22, Graduated 7/20/22
    Build Thread https://thefactoryfiveforum.com/show...been-delivered
    Complete Kit, Ford 306, Sniper/Dual Sync, T5, Hydraulic clutch

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  57. #520
    Senior Member MSumners's Avatar
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    Updated assembly pics. Getting closer to the Reliable truck pickup. My head may explode when I see this in person.


    Coupe Kit Delivered 11/10/23

    Roadster Build thread: 2019-2022 https://thefactoryfiveforum.com/show...4-Build-Thread

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